April 15, 2014

Here's the guest tutorial I mentioned yesterday: a DIY folding stool made from scratch! This project uses more of my new Arrow fabric and makes a great side table, footrest, or portable seat. Here's LiEr to tell you how to make them.

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Hello! I am LiEr and I write a craft blog ikatbag that is part fabric, part cardboard and, occasionally, wood. Today, I am happy to be here sharing how to make these little wooden fold-up stools.

I made these stools in Jessica's new Arrow fabric for my three girls, in two sizes. The smaller one is for my 6-year-old and the two larger ones are for my almost-8 and almost-10-year old.

Though they are meant for kids, they can easily be sized up for adults, too. The dimensions in this tutorial are for the larger stool;

to make the smaller one,

follow the dimensions in the diagram below. The hardware for both stools are the same.

We'll be making the stools in two parts - the wooden frame and the fabric seat.

Part I: The Wooden Frame

I used lumber in two sizes - 2X2 for the side beams and 1x2 for the legs and cross bars. The thicker wood is sturdier, but the thinner legs folded more compactly for the kid-sized chairs. If I were making this in a larger size for an adult, I'd use 2X2 lumber for the entire frame.

This is the hardware I used:

(Note: you can just as well use skinny screws in place of the nails, but I didn't have those on hand.)

along with the associated tools:

Saw (hand or electric)

Drill, with the relevant drill bits

Hammer

Sandpaper

Screwdriver

Wrench/spanner for the hex bolts

Heavy-duty staple gun

Wood glue

Ruler, T-square, pencil

Step 1: Cut
Cut and sand lumber in the following lengths -

Of the 2x2:

Two 14" lengths for side beams

Of the 1x2:

Four 19" lengths for legs

One 11 3/8" length for cross bar

One 9 3/4" length for cross bar

Cut away one end of each of the four legs at a 45 degree angle.

Step 2: Drill
Drill holes in the legs as shown -
first, holes for the bolts, 9" from the flat ends.

Next, pre-drill holes for the screws, centrally (or as best you can) through the flat ends.

Also, pre-drill matching holes for the screws in the 14" side beams, as shown:

Step 3: Assemble the wider legs
Gather two legs, the 11 3/8" cross bar and the 14" side beam with the 12" screw spacing.

Using the measurements in the photo above, assemble the leg system according to the photo below. Apply wood glue to the surfaces in contact before inserting the nails or screws.

I found it helpful to partially hammer the nails in position through the legs before attaching the cross bar.

I also found it helpful to attach the cross bar first (the one with nails),

and then the side beam (the one with screws).

Step 4: Assemble the narrower legs
Gather the remaining pieces of lumber: two legs, the 9 3/4" cross bar and the 14" side beam with the 10.5" screw spacing. Assemble the narrower leg system in the same way as the wider one, noting that the cross bar is now 4" (not 3") above the pointed ends of the legs. This is to allow the two leg systems to nest within each other when the stool is folded closed.

Step 5: Assemble the frame
Nest the narrow set of legs in the wider, with the pointed ends in the correct configuration for the stool to stand squarely on the ground.

On each side, line up the bolt holes and insert bolt, washers and nut in the following sequence: (from top to bottom): bolt, washer, wider leg, washer, narrower leg, washer, nut.

Secure tightly with the nut on the bottom.

This is the finished frame. Leave to dry overnight, while you work on the fabric seat.

Step 2: Pin and Sew
Assemble and pin a fabric sandwich as shown in the photo below.
First, centralize and pin the stabilizer to the WS of the top fabric so that there is a uniform 1/2" border all around.
Next, pin the bottom fabric to the top fabric so that their RS are together and their edges are aligned.

Using a 1/2" seam allowance, sew around the edge of (but not on) the canvas stabilizer, through both the top and bottom fabrics (red dashed line). Leave a large opening (about 10") along one of the long sides, for turning out.

Step 3: Topstitch

Clip the corners and turn the entire fabric sandwich RS out so that the canvas stabilizer is entirely enclosed. Manipulate its corners within the sandwich, if necessary, so that it lies flat and does not bunch up. Press all seams. Edge-stitch around (i.e. sew about 1/8" away from) the edge of the sandwich to flatten the seam. Topstitch an additional line about 1/4"-1/2" from the edgestitching, to securely "catch" the layer of stabilizer between the two outer fabrics.

The fabric seat is finished and ready for the frame. Note for non-sewers: if you had sized your frame accordingly, you could even skip the sewing altogether by using store-bought placemats!

With a heavy-duty staple gun, wrap the shorter side of the fabric seat over the side beams of the frame and staple the fabric to the wood.

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comments:

This is awesome - love them, and they are perfect for kids. I wonder - if you took out the stabiliser, and made the fabric part really long so it drapes down inside the frame, it could be a magazine holder? I need one of those!